The Ultimate Guide to Choosing the Best Mailer Boxes

Mailer boxes are extremely useful packaging items that are becoming increasingly popular thanks to the rise of e-commerce. However, with so many different types of mailer boxes available, it can be difficult to know which one is right for you. Fortunately, with our ultimate guide to choosing the best mailer boxes, you don’t need to worry about this any longer. Our guide covers a wide range of different kinds of mailer boxes, including those that are made from paper, cardboard, and plastic. We also cover the different size options available, as well as the various features and benefits of each type of mailer box. So, whether you are looking for environmentally friendly options, or you want something that is easy to assemble and use, our guide has got you covered. So why wait? Check out our ultimate guide to choosing the best mailer boxes today and find the perfect option for your needs!

Why Mailer Boxes are Important

First and foremost, mailer boxes are an essential part of any e-commerce business. They help protect your products during shipping, ensuring that they arrive in pristine condition. Additionally, custom mailer boxes can be used to create a memorable unboxing experience for your customers. This is important because it helps build brand loyalty and increases the chances of repeat business.

Moreover, mailer boxes can also serve as a cost-effective marketing tool for your business. By printing your logo or branding on the box, you can increase brand recognition and visibility with minimal effort or expense. This is especially true if you opt for eco-friendly options like kraft paper mailers or recycled cardboard boxes which make a statement about your values.

In conclusion, investing in high-quality custom mailer boxes is a smart move for any e-commerce business looking to improve customer satisfaction and boost its brand image. With so many different styles and materials available on the market today, there’s no excuse not to find a solution that meets both your needs and those of your customers!

Size Matters:

When it comes to mailer boxes, size matters. Choosing the right size for your product can make all the difference in how it’s received by your customers. A box that is too small may cause damage to your product during shipping, while a box that is too large can lead to excess material waste and higher shipping costs.

It’s important to consider not just the dimensions of your product, but also its weight and fragility when choosing a mailer box size. This will ensure that your product arrives safely and securely at its destination. Additionally, selecting a mailer box with the appropriate size will help you save money on packaging materials and shipping costs over time.

Ultimately, taking the time to carefully choose the right mailer box size for your product shows attention to detail and care for both your products and customers. It can be tempting to opt for a cheaper or easier option, but investing in proper packaging will pay off in customer satisfaction and repeat business.

Material Options:

When it comes to choosing the best mailer boxes, one of the most crucial decisions is selecting the right material. There are various materials available in the market to meet different packaging needs. Some of these materials include corrugated cardboard, kraft paperboard, and recycled chipboard.

Corrugated cardboard is an excellent choice when you need strong and sturdy packaging to protect your products during shipping. It consists of three layers: two flat outer layers and a fluted inner layer that provides cushioning for your items. Kraft paperboard is made from unbleached wood pulp fibres that result in a natural-looking brown colour. It’s an eco-friendly option that’s easy to customize with designs or logos.

Recycled chipboard is another eco-friendly choice that offers good protection for lightweight items such as clothing or small accessories. It’s made from recycled paperboard and has a smooth finish that makes it perfect for printing high-quality graphics or text on its surface. Ultimately, selecting the best material will depend on your specific packaging needs and budget constraints.

Which Material to Choose?

When it comes to choosing the custom boxes, selecting the right material is crucial. There are various materials available such as cardboard, corrugated board, and paperboard. Cardboard boxes are an economical option that is suitable for shipping lightweight items. They are sturdy and can be easily customized with prints or stickers. Corrugated board boxes consist of three layers- an inner liner, an outer liner, and a corrugated medium between them. These boxes offer superior protection during transit and are perfect for heavy or fragile items.

Paperboard boxes are lightweight containers made from thin sheets of paper pulp pressed together. They come in different thicknesses and can be printed using high-quality graphics. These boxes are ideal for light-weighted products like cosmetics or clothing items since they provide little protection during transit but give a professional look to your brand.

Determining which material to choose depends on the type of product being shipped and its weight; however, if you’re unsure about which one to opt for, consult with a packaging expert who can guide you accordingly based on your budget and requirements.


Customization is an essential aspect when choosing the best mailer boxes. It enables you to create a unique packaging solution that aligns with your brand personality. Customization can involve printing your company logo, tagline, and any other relevant information on the box’s exterior. You can also personalize the interior by adding dividers or inserts that protect your products during transit.

When it comes to customization, you have several options to choose from. For instance, you can opt for full-color digital printing or offset printing depending on your budget and design requirements. Additionally, you can choose from a variety of finishes such as gloss, matte, varnish or even embossed elements which add texture and depth to your design.

Overall, customization helps differentiate your brand from competitors by creating a memorable unboxing experience for customers. It portrays professionalism and attention to detail which enhances customer trust and loyalty towards your brand. Therefore, it’s crucial to consider customizing your mailer boxes as part of your branding strategy.


Choosing the best mailer boxes is a crucial decision for any business that ships products. With so many options available in the market, it can be overwhelming to determine which one will best suit your needs. However, by considering factors such as quality, durability, design options, customization capabilities and cost-effectiveness you can make an informed decision.